Ordering Forged Products

Milestones of the Ordering Process for a Forged Product

The milestones for ordering the manufacturing of a forged product from Forged Components involves several stages, each with its unique duration based on complexity, size, and production capacity.

Request for Quotation (RFQ) and Supplier Selection

  • Submit an RFQ with detailed specifications (material grade, size, standards, quantity) to the Forged Components engineers.
  • Receive quotations and assess capabilities.
  • Discuss terms and finalize the order.

Order Confirmation and Design Approval

  • Finalize the purchase order (PO).
  • Confirm technical drawings and specifications.
  • Approve any technical modifications if required.

Raw Material Procurement

  • FCI procures raw materials, such as billets or ingots (lead time varies based on availability).
  • Inspection and certification of raw materials for quality compliance.

Forging Process

  • The raw material is heated and forged into the specified flange shape.
  • Initial heat treatment (if required) is performed.

Rough Machining and Heat Treatment

  • Rough machining for initial shaping.
  • Heat treatment to achieve desired mechanical properties (e.g., normalizing, quenching, tempering).

Final Machining

  • The component is machined to meet dimensional tolerances.
  • Bolt hole drilling and surface finishing are completed.

Inspection and Testing

  • We conduct a non-destructive test (NDT) such as ultrasonic or magnetic particle inspection.
  • Dimensional checks and mechanical testing (tensile, hardness tests).
  • Our Quality Management System is a process for monitoring the quality of all manufactured products.

Surface Treatment and Coating

  • If required, protective coatings like galvanizing or painting for corrosion resistance may be applied.

Packaging and Shipping

  • Once the product has passed our Quality Management System, the forged product is packaged securely for transit.
  • Shipping time will depend on the delivery destination and chosen shipping method.

Lead times may vary based on flange size, complexity, and current production load at our facilities. Expedited production options can be discussed for urgent orders. Call our offices today to discuss your forging product needs and requirements. Our experienced team members can discuss all aspects of the manufacturing process.